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BELT CONVEYOR MAINTENANCE AND TROUBLE SHOOTING

BELT CONVEYOR MAINTENANCE AND TROUBLE SHOOTING
BELT CONVEYOR MAINTENANCE AND TROUBLE SHOOTING

TABLE OF CONTENTS
Introduction 1
Idlers 2
Selection of Proper Grease 3
Idler Grease Seepage 4
Belt Training 6
Transitions 9
Loading Point Spillage 10
Skirtboards 11
Maintenance Hints 12
Conveyor Maintenance Check List 17
CEMA Idler Standards 18
Idlers – Basic Design Features 19
Special and Accessory Idlers 20

INTRODUCTION
There are keys to successful preventive maintenance that can be summed up in two words, “Good
Housekeeping”. Good belt conveyor and idler maintenance begins with “Good Housekeeping”, the
master key to getting the highest return on your conveyor dollar.
We have found the following procedures play a prominent part at almost every installation where
high standards of maintenance are achieved. They provide excellent guidelines for any operator.
1. INSPECTION – The key is timing and who does it. It should be done daily and ideally
performed by the Maintenance Superintendent or the Foreman.
2. PROMPT REPAIRS – Repairs should be made as soon as possible after reported – daily
if possible.
3. CONVEYOR RECORDS – keep a brief outline history of each conveyor noting such
things as the original idler and belt specifications, tonnage records and major repairs or
changes. This information is invaluable when reordering components. Problem areas can
be readily identified and equipment manufacturers can be consulted about desirable
changes in specifications when replacements are needed.
In addition to the general tips provided above, we will treat the major areas of conveyor idler
maintenance in detail.

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